Takt Time Formula:
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Takt time is the rate at which products must be completed to meet customer demand. It's a fundamental concept in lean manufacturing that helps align production pace with sales rate.
The calculator uses the Takt Time formula:
Where:
Explanation: The formula calculates how much time you can spend on each unit to meet customer demand without overproduction.
Details: Takt time helps manufacturers balance workloads, identify bottlenecks, and maintain consistent production flow that matches customer demand.
Tips: Enter available production time in seconds and customer demand in units. Both values must be positive numbers.
Q1: How do I determine available time?
A: Subtract breaks, maintenance, and other non-production time from total shift time. Convert to seconds for calculation.
Q2: What if demand varies?
A: Calculate takt time for different demand scenarios (average, peak, etc.) to understand your production flexibility needs.
Q3: How does takt time differ from cycle time?
A: Takt time is customer demand-driven, while cycle time is your actual production speed. Ideally, cycle time should be ≤ takt time.
Q4: Can takt time be used in service industries?
A: Yes, it can be adapted to service processes where "units" could be customer requests, transactions, or service completions.
Q5: What if my takt time is very short?
A: Very short takt times may indicate need for process improvement, automation, or additional resources to meet demand.