Manufacturing Cycle Formula:
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Manufacturing Cycle Time is the time required to convert raw materials into finished goods. It's calculated by subtracting wait time from total lead time, representing the actual production processing time.
The calculator uses the simple formula:
Where:
Explanation: This calculation helps identify the actual value-added production time by excluding waiting periods.
Details: Understanding cycle time is crucial for production planning, identifying bottlenecks, improving efficiency, and meeting delivery deadlines. Shorter cycle times generally indicate more efficient operations.
Tips: Enter lead time and wait time in days. Both values must be positive numbers, and lead time should be greater than wait time for meaningful results.
Q1: What's the difference between lead time and cycle time?
A: Lead time includes all time from order to delivery, while cycle time focuses only on the actual production processing time.
Q2: How can we reduce manufacturing cycle time?
A: Methods include process optimization, reducing setup times, eliminating bottlenecks, and improving workflow.
Q3: What are typical manufacturing cycle times?
A: This varies widely by industry - from minutes for simple products to months for complex manufacturing.
Q4: How does cycle time affect inventory?
A: Longer cycle times generally require higher work-in-process inventory levels.
Q5: Should we include weekends in cycle time calculations?
A: Yes, unless your operation specifically excludes non-working days from production scheduling.